Eisele HCS 160 MF

Behringer Eisele HCS 160 MF automatic circular saw for high-performance sawing in the metal industry

The Behringer Eisele HCS 160 MF metal circular saw is a high-quality, robust machine that has been specially designed for professional use and for the highest cutting performance in metal processing. The Eisele HCS160MF straight cut fully automatic machine is also designed for multi-shift operation. In this version, materials made of steel, stainless steel and aluminum can be cut. It offers an excellent combination of performance, precision and versatility, making it particularly suitable for larger series. The fully automatic sawing machine includes a comprehensive material loading and unloading system. The loading magazine is positioned on the infeed side, while on the outfeed side short pieces can be pushed off the belt via the unloading device at three positions through a pusher into the containers provided for this purpose.

Another feature of the Behringer Eisele HCS 160 MF is the (MF) multifluid cooling system and the user-friendly Siemens PLC control.

The durable design and precise cutting guide make the Behringer HCE 160 MF a reliable solution for demanding cutting tasks.

This HCS 160 MF straight cut circular saw consists of:

• Behringer Eisele HCS 160 MF straight cut circular saw
• Feed gripper for material transport in the saw
• Behringer Eisele loading magazine
• Behringer Eisele unloading device
• Siemens SPS control system
• Chip conveyor
• MF Multifluid cooling system for optimum cooling of the saw blade

Automatic length measurement and material feed

The material is fed via a feed device with collet chuck. This is driven by a servo motor with a ball screw and has a travel range of 8 - 1,000 mm for automatic transport, positioning and measurement of the profiles.

A special feature of the transport system installed in the saw is that there are no scratches on the component during feeding.
When feeding, the material is lifted forwards in front of the 0 edge (fixed edge of the clamping device) and slightly upwards, above the material support. As a result, the material is pushed "freely" without touching the clamping jaws. During the return stroke, the rear clamping jaws of the feed unit are positioned backwards (behind 0 edge) and downwards. The unit moves back freely.

Chip disposal

Chips are transported out of the machine bed to the side using a chip conveyor.

Material clamping vice in the circular saw

Profile clamping in the saw takes place via a hydraulic horizontal and vertical clamping device. The pressure is adjustable.

MF Multifluid cooling device

The saw blade is cooled and lubricated at the same time by means of coolant nozzles for wet machining and/or the use of a micro-spraying device for minimum quantity lubrication. The cooling medium to be used can be obtained from Nenok.

Behringer Eisele computer control

A state-of-the-art industrial PC in a compact design for flexible operation in conjunction with a Siemens PLC control system ensures reliable automatic operation.

Transport system and additional functions

The material feed from the loading magazine to the infeed roller conveyor in the machine is fully automatic. Manual operation for smaller quantities is also possible.

The material is transported from left to right.

The sawn parts are transported out of the saw on a belt. The material for small profiles is then removed by means of a pusher into 3 possible openings. This allows different lengths and orders to be discharged separately into containers.

Technical data HCS 160 MF automatic circular saw:

• Round material min.: 20 mm
• Round material max.: 160 mm
• Square material max.: 140 x 140 mm
• Minimum offcut length 75 mm
• Possible saw blade dimensions: 420, 460, 480, 490 mm
• Cutting speed continuously adjustable 20 - 330 m/min
• Saw blade feed adjustable 0.5 - 40 mm/s
• Saw motor power 15 kW, frequency-controlled
• Chip brush
• Material support height: 1100 mm
• Micro-dosing device for saw blade lubrication and cooling
• Saw feed: NC axis with ball screw spindle
• Material feed: NC axis with ball screw spindle
• Application range: steel, stainless steel and aluminum

Electrical characteristics

• Operating voltage 400 V
• Control voltage 24 V - DC
• Power: 34 kW
• Compressed air supply: 6 - 8 bar

Material range of the magazine:

• Round 20 - 160 mm
• Bar length 1,900 - 6,200 mm
• with piece weights up to 1,200 kg