Kaltenbach KBS 1010 - KDS 1015

The Kaltenbach drilling saw line is a combination of a Kaltenbach KBS 1010DG double miter bandsaw and a KDS 1015 profile beam drilling line.

This saw-drill line is suitable for processing sectional steel and flat steel in steel construction and the steel trade. The system includes the Kaltenbach T 13 transport system for 16 m long steel profiles (H, L, U, T & І profiles, 4 edge tubes and flat steel). The material flow is from left to right. The system is currently installed in Z-shape. However, the cross conveyors on the outfeed side can be positioned rotated by 180° so that the installation can be realized in U-shape.

This Kaltenbach drill saw line consists of:

• Kaltenbach KDS 1015 drilling system
• Kaltenbach KBS 1015 DG double mitre horizontal bandsaw
• Kaltenbach CNC control and Profiline III software
• Kaltenbach T 12 transport system

Kaltenbach KDS 1015 drilling system

The Kaltenbach KDS 1015 profile drilling machine is designed as a stable welded construction for drilling with solid carbide drills up to 20 mm, as well as carbide indexable insert drills from 10 - 32 mm and HSS cooling channel drills up to 40 mm each. Programmed drill speeds and feeds are taken from the stored Profiline software database. These can be adjusted manually.
The material dimensions for drilling (profile steel) are a maximum of 1010 x 415 mm and a minimum of 50 x 5 mm. The 3 servo-controlled drilling axes each have a power of 15 kW and a spindle speed of 100 - 2500 rpm. The feed speed is infinitely variable from 40 - 1000 mm/min.
Each drilling axis has a 5-fold tool changer. The drilling machine can drill, tap, countersink and perform 3-axis marking using a pneumatically driven tool.

Kaltenbach KDS 1015 drilling machine

• Profile size max 1040 x 415 mm
• Drill HSS 10 - 40 mm
• Drill solid carbide 10 - 20 mm
• Drill with carbide insert, interchangeable inserts: 10 - 32 mm
• Drill speed 100 - 3000 rpm
• 3 drilling axes, each with 15 kW power
• One 5-slot tool changer per drilling axis
• Functions: Drilling, countersinking, thread cutting, 3-axis marking with special tool, pneumatically driven
• Micro-dosing device for cooling and lubrication
• Automatic drill length and profile measurement
• Electronic feed control
• Control of material dimensions and comparison with programmed profile
• Removable chip collection tray
• Compressed air 6 - 8 bar
• Weight approx. 7,500 kg
• Machine dimensions 5250 x 2300 x 3400 mm

Kaltenbach KBS 1010 DG double miter horizontal bandsaw

The Kaltenbach KBS 1010 high-performance bandsaw is suitable for double miter cuts. The miter angles are - 45°/ + 60°. The cutting speed is 15 - 120 m/min. The material dimensions of the saw are max. 1010 x 500mm. The feed speed is max. 400 mm/min, the drive power of the saw is 7.5 kW.

Scope of equipment and material dimensions KBS 1010 DG

• 90° : 1010 x 500 mm
• 60° : 500 x 500 mm
• 45° : 710/670 x 500 mm
• 30° : 870 / 840 x 500 mm
• Minimum saw blade length 10 mm
• Saw blade dimensions Bi-Metal 7470 x 41 x 1.3 mm
• Saw blade speed 15 - 120 m/min
• Electrically driven chip brush for chip removal on the saw blade
• Chip collection tray in the saw body
• Slip monitoring
• Hydraulic saw blade tension, electrically monitored with stop in case of breakage
• Hydraulic horizontal and vertical vice
• Compressed air min. 6 bar for minimum quantity lubrication
• Weight approx. 3900 kg
• Machine dimensions 3630 x 1160 x 2420 mm

Kaltenbach CNC control

The drilling saw combination is operated with the Kaltenbach CNC software Profiline III. A new machine computer can be upgraded to Windows 7 (PC computer). Windows XP is currently installed. Data is transferred from the office computer to the machine computer in the control panel in DSTV format using a data cable. Orders can also be entered manually during the machining process. The tools and speeds are automatically selected via existing material, profile and tool databases. Manual correction is possible.

CNC control scope:

• Kaltenbach Profiline III Software
• WindowsXP
• DSTV interface
• Remote maintenance module
• Touch screen in the control panel

Kaltenbach T13 transport system

The Kaltenbach T13 transport system consists of an infeed roller table and an outfeed roller table as well as the appropriate cross tractors. Profiles up to a length of 16.1 m can be transported and processed.
The material is fed through the drilling unit into the saw using a measuring carriage type M 151G with tongs or a pusher. Both units are included in the scope of delivery.

• Inlet side cross conveyor chain drag 5 x 6000 mm
• Outfeed side cross conveyor chain drag 5 x 6240 mm
• Material conveying direction from left to right
• Transport system with roller conveyors Height 640 mm
• Usable roller width 1050 mm

• Workpiece width: max. 1040 mm drilling system, 1010 mm saw
• Workpiece height: max. 410 mm drilling system, 500 mm saw
• Machine dimensions drilling machine L x W x H 5250 x 2300 x 3400 mm
• Machine dimensions saw L x W x H 3610 x 1160 x 2420 mm
• Max. Profile length: 16.1 m