Kaltenbach KBS 620DG - KD615
Description of Kaltenbach KBS 620DG - KD615
Kaltenbach KBS 620 -KD 615 drilling saw line
The Kaltenbach drilling saw line is a combination of a Kaltenbach KBS 620 DG double miter bandsaw and a KD 615 profile beam drilling line.
This compact sawing and drilling system is suitable for processing sectional steel and flat steel in steel construction and the steel trade. The system includes the Kaltenbach T 13 transport system for 16 m long steel profiles (H, L, U, T & І profiles, 4 edge tubes and flat steel). The material flow is from left to right. When profiles pass through, the maximum dimensions of the profile are 16000 mm x 620 mm x 350 mm with a straight cut in the saw (90 degrees).
This Kaltenbach drilling saw line consists of:
- Kaltenbach KD 615 drilling line
- Kaltenbach KBS 620 DG double mitre horizontal bandsaw
- Kaltenbach CNC control and Profiline III software
- Kaltenbach T 13 transport system
Kaltenbach KD 615 drilling rig
The Kaltenbach KD 615 profile drilling machine is designed as a stable welded construction for drilling and center-punching with carbide drills and HSS coolant channel drills from 10 to 40 mm each. Programmed drill speeds up to 1600 rpm and feed rates are taken from the stored Profiline III software database. These can be adjusted manually.
The material dimensions for drilling (profile steel) are a maximum of 650 x 415 mm and a minimum of 60 x 10 mm. The 3 servo-controlled drilling axes each have an output of 11 kW and a spindle speed of 100 - 1600 rpm. The feed speed is infinitely variable from 40 - 400 mm/min.
There is a 5-fold tool changer for each drilling axis.
Scope of equipment KD 615 drilling machine according to manufacturer:
- Profile size 650 x 415 mm
- HSS drill bit 10 - 40 mm
- Carbide drill bit 10 - 40 mm
- Drill speed 200 - 1600 rpm
- 3 drilling axes, each with a 5-slot tool changer
- Functions: Drilling, center punching
- Micro-dosing device for cooling and lubrication
- Automatic drill length and profile measurement
- Electronic feed monitoring
- Control of material dimensions and comparison with programmed profile
- Cooling control box
- Pull-out chip collection tray
- Weight approx. 7500 kg
Kaltenbach KBS 620 DG double mitre horizontal bandsaw
The Kaltenbach KBS 620 high-performance bandsaw in a sturdy double-column design is suitable for mitre cuts. The mitre angles are - 45°/ + 60° (in combination with the KD 615 drilling unit and left-right transport direction).
The cutting speed of the saw is 15 - 90 m/min. The material dimensions of the saw are max. 620 x 350 mm and min. 10 x 10 mm. the feed speed is 0-300 mm/min. The drive power of the saw is 4.0 kW.
Material dimensions for mitre angle:
- 90°: 620 x 350 mm
- + 45°: 470 x 350 mm
- - 45° : 420 x 350 mm
Scope of equipment KBS 620 DG band saw:
- Automatic cycle control Clamping, sawing, unclamping
- The saw lowers when the material is transported freely.
- Saw blade dimensions bi-metal 6175 x 41 x 1.3 mm
- Economical lubrication through micro-dosing device
- Electrically driven chip brush for chip removal on the saw blade
- Chip collection tray in the saw body
- Electronic saw blade slip monitoring
- Hydraulic saw blade tension, electrically monitored with stop in case of breakage
- Hydraulic horizontal and vertical vice
- Automatic switchover from saw blade rapid feed to work feed
- Weight approx. 2600 kg
Kaltenbach CNC control
The drilling saw system combination is operated with the Kaltenbach CNC software Profiline III. Data is transferred from the office computer to the machine computer in the control panel in DSTV format using a data cable. Orders can also be entered manually during the machining process. The tools and speeds are automatically selected via existing material, profile and tool databases. Manual correction is possible.
CNC control scope:
- Kaltenbach Profiline III Software
- Windows XP
- DSTV interface
- Remote maintenance module
- Touch screen in the control panel
- Display of the processing steps
- Process sequence visualization with colour display of the work steps performed
Process control, e.g. drill blunt through feed monitoring, drill and material scanning, gritting with constant depth processing, material width and height measurement
The additional Profiline III office license can be purchased from Kaltenbach. Also an update of the control system to Windows 10 and Profiline V.
Kaltenbach T13 transport system
The Kaltenbach T13 transport system consists of an infeed roller table and an outfeed roller table as well as the appropriate cross tractors. Profiles up to a length of 16000 mm can be transported and processed.
The material is fed through the drilling unit into the saw using a measuring carriage with gripper tongs or pusher.
Infeed roller conveyor, partially driven - height 640 mm, 1 motor, frequency-controlled
Outfeed roller conveyor, partially driven - height 640 mm, 1 motor, frequency-controlled
Both are operated by joystick on the control panel.
Inlet side cross conveyor chain drag 5 x 6000 mm, 1 motor
Outfeed side cross conveyor chain drag 5 x 6000 mm, 1 motor
Material conveying direction from left to right
Transport system with roller conveyors Height 640 mm
Usable roller width 620 mm
- Working height: 640 mm
- Machine dimensions drilling machine L x W x H 5250 x 2300 x 3400 mm
- Machine dimensions saw L x W x H 3000 x 1200 x 2280 mm
- Total plant area required: approx. 45 x 9 m
- Min. profile length: 2.2 m, due to roller spacing
- Profiles with max. dimensions: 16000 x 620 x 350 mm (with 90° cut)
More information about this machine model:
KD 615 Are you concerned about the disassembly and loading, finding the right forwarder, customs clearance or shipping abroad? We have been familiar with the procedures for decades and know what to do.
We are happy to take care of the entire process so that the machine finds its way to you safely and quickly - at a fair price.