Kaltenbach KBS1010-KDX-S1015

Kaltenbach KBS 1010 DG - KDX-S 1015 PROFILSTAHL SAW-BORING MACHINE

The Kaltenbach KBS 1010 DG - KDX-S 1015 saw-drill line combination consists of a CNC-controlled Kaltenbach KBS 1010 DG band saw with stable double-column guide and a Kaltenbach KDX-S 1015 drill line.

This drilling saw line is ideally suited for economical sawing, drilling, center punching, scribing and thread cutting of profiles and flat steel bars in large steel construction and steel trade. The KDX-S drilling machine is equipped with 3 drilling units, each with 26 kW drive power and 5 tool changers. The M150 length measuring device (measuring carriage) together with the T13 transport system is designed for profile lengths of up to 18 m. The comprehensive transport system for the material transport of sectional steel also has cross tractors at the infeed and outfeed for the cross transport of the sections.
The CNC control together with the Kaltenbach Profiline III software enables data processing in DSTV and DXF format.
The entire system has an ergonomic working height of 640 mm from the material level to the top edge of the floor, giving the operator a good overview. A gripper downstream of the saw is used to remove and eject the first cut or transport the profile to the outfeed area.

The Kaltenbach KBS 1010 DG - KDX-S 1015 saw drill line combination consists of:

• Kaltenbach KDX-S 1015 PROFILE DRILLING SYSTEM
• CUTTING BAND SAW MACHINE Kaltenbach KBS 1010 DG
• MACHINE CONTROL Kaltenbach Profiline III
• LENGTH MEASURING DEVICE Kaltenbach M 150
• TRANSPORT SYSTEM Kaltenbach T13

The Kaltenbach KDX-S series of drilling machines has been designed to meet the special market requirements of the steel construction and steel trade and is ideally suited to the efficient drilling, center-punching and tapping of rolled sections such as double T-steel, T-steel, U-steel, angle steel, hollow sections and flat steel.

Kaltenbach KDX-S 1015 basic equipment:

• 3 drilling units, each with 26 kW drive power, frequency-controlled
• Automatic tool changer in drum design, each axis with 5 tool holders
• 3-axis contour marking
• spindle speeds stored in the program, drilling feeds for the respective drill diameters, can be changed manually
• Horizontal and vertical clamping device within the automatic cycle control
• Hydraulic horizontal clamping device of the movable clamping jaws, clamping pressure regulation manually adjustable
• Programmable web tracing to determine the web offset and zero point
• Automatic cross-section measurement via the horizontal and vertical clamping device
• The measured width and height values are compared with the target values specified by the program. An error message is issued in the event of a deviation.
• Automatic beam center measurement and zero point determination for web holes (beam center) by measuring the actual beam width.
• Micro spray metering device
• Tapping device for all 3 drilling spindles (with corresponding tool holders)

Technical data:

• Min. profile dimension: 80 x 65 x 10 mm
• Max. Profile dimensions: 1,000 x 450 mm
• 3 axes - with motor power à: 26 kW frequency-controlled
• Drilling diameter: 8 - 40 mm
• Spindle speed frequency-controlled: 90 - 1,400 1/min
• Rapid feed / rapid return mmm / min: 3,850 / 8,000
• Drill spindle feed mm / min: 0 - 500
• Weight of drilling rig KDXS: approx. 7.8 tons
• Machine dimensions: approx. 5,950 x 1,300 x 3,600 mm (LxWxH)
• Automatic tool changer on each axis with 5 magazine positions
• Compressed air connection 6 - 8 bar

High-performance bandsawing machine type KBS 1010 DG for sawing steel construction profiles with double mitre device in stable double-column design

Kaltenbach KBS 1010 DG basic equipment:

• High cutting performance and accuracy due to inclined position of the saw blade.
• Stepless cutting speed adjustment
• Infinitely variable saw blade feed adjustment
• NC-controlled cutting angle adjustment on the free-standing control panel. Automatic, hydraulic clamping of the machine after reaching the mitre setting.
• Automatic cycle control (clamping - sawing - unclamping)
• Automatic switchover from saw blade rapid feed to work feed
• Automatic, electro-hydraulic cutting pressure regulation.
• Electrically monitored hydraulic band tensioning. Sawing process shutdown in the event of band breakage.
• Economical lubrication by means of micro-dosing system

Technical data KBS 1010 DG:

• Saw drive: 7.5 kW
• Hydraulics: 2.2 kW
• Saw chip brush: 0.18 kW
• Working feed stepless max: 400 mm/min
• Rapid feed/rapid return: 2,500 mm/min
• Air consumption with minimum quantity lubrication: at 6 bar 60 l/min
• Saw blade dimensions: 7,470 x 41 x 1.3 mm
• For band saw blade types: Bi Metal M2, Bi Metal M42, Bi Metal M51
• Weight: approx. 2.9 tons
• Machine dimensions: 3,630 x 1,160 x 2,420 mm (LxWxH)

Working area, material dimensions (max W x H)

• at 0°: 1,010 x 500 mm
• at 30° left / right: 870 / 840 x 500 mm
• at 45° left / right: 710 / 670 x 500 mm
• at 60° left: 500 x 500 mm

Software and PC equipment:

Profiline III is a Kaltenbach-specific software package for steel construction for file servers or office computers (WINDOWS XP Professional ML) for creating programs for machine control. A powerful PC processes the entered workpiece data and generates the NC program for the drilling and sawing system, consisting of a CNC control with touch screen, integrated in the control panel, for fully automatic positioning of the axes and angle adjustment in the sawing and drilling center.

Machine PC in industrial design with:

• Remote diagnostics integrated in the computer (maintenance contract required)
• Profile database with storage of the geometric dimensions of the DIN steel construction profiles. Large storage capacity for profile data and orders.
• DSTV data interface
• Programmable speed and feed adjustment, depending on diameter and material
• Graphic representation of the profiles true to scale in 3 views
• Display of mitre cuts on profiles
• Display of drill holes and grit sizes

Order management:

Clear display of the individual items within an order, including graphical representation.

Kaltenbach T13 transport system

Working height: 640 mm

Infeed side:

• 18 m measuring length (gripper system - lateral clamping)
• Roller conveyor approx. 20 m
• 6 x cross conveyor chain drag - 9 m each

Discharge side:

• Roller conveyor approx. 30 m
• 17 x chain drag cross conveyors - 7 m each

The transport area on the discharge side can be divided into 3 discharge zones. Each of the zones has a complete set of cross conveyors for short, medium and long profile lengths. These can be found in the layout.

Profile transport direction: Right - Left

Length measuring device Kaltenbach M 150

Sliding measuring carriage with hydraulic collet in the infeed side.